Weapon Shock Simulator

Weapon Shock SimulatorWeapon Shock SimulatorWeapon Shock Simulator

Weapon Shock Simulator

Weapon Shock SimulatorWeapon Shock SimulatorWeapon Shock Simulator
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Product Details

High Stiffness Low Mass

The shock simulator is made using a friction welded honeycomb structure manufactured from high performance materials

Dynamic Analysis

Explicit non-linear dynamic analysis was used to develop the GEN-4 fixture and test simulation strategies. The model includes the viscoelastic properties of the custom made elastomers, bush snubbing, preloading and friction coefficients of fasteners, to provide a complete picture of the performance of the system to 20kHz in all degrees of freedom.

Electrodynamic Shaker for the WSS-VT

Re:Test can optionally supply you with the electrodynamic shaker. A powerful general purpose tool that can be used for all your MIL STD 810 tests

Bench Exciter for the WSS-TB

If you don't want or need to invest in a vibration test facility, Re:Test can build a self-contained dedicated bench mount system with it's own optional sound chamber

Benefits

  • Firing rate: In fully automatic mode, the Re:Test system can test at 600 rounds per minute
  • Shock accuracy: Each simulated round is two shocks, one for bolt closure and one for the pyrotechnic event, each shock can be tuned separately
  • Standard compliance: The system meets MIL Std 810H Method 517.3 Proc III for pyrotechnic shock simulation
  • Programmability: It is possible to simulate a broad range of weapons: rifles (M4,Mk17, SDMR, etc.), grenade launchers, crew served weapons, and hand guns (slide simulation optional).
  • Multiple sights: The system can test up to four accessories at at time, depending on weight, size and configuration
  • Integration with an autocollimator: The mounts are horizontal, and so it is easy to add measurement devices to check for bore-sight alignment
  • Multiple systems: Customers who purchased a system from us have come back for more, and many customers have replaced their systems from other vendors
  • Endorsed by the US Military: The US Special Operations (SOPMOD) is actively working on standardizing on the Re:Test system, and asking their vendors to acquire this capability. The system is also used by the Army, Marines, and Navy
  • Failure Correlation: Live fire failures have been reproduced on our system within a few hundred rounds
  • HALT Tests: It is possible to use the system to over shock the DUT to test for design weaknesses. The failure modes identified with this test method are often missed on the range, but reproduced in combat situations 
  • Flexibility: The shaker that comes with the WSS-VT can be used for a broad range of MIL STD 810 testing (additional software may be needed)
  • Low Maintenance cost: Under normal usage, the fixture only requires a bushing change every 24 months. Costs are less than $1,000

Product Comparison

Shaker (WSS-VT) vs Bench System (WSS-TB)

The WSS-VT system provides you with the flexibility to perform Weapon Shock Simulation and a host of other shock and vibration tests. However it requires infrastructure such as an ED shaker,  sound room,  and ductwork. Our WSS-TB  system provides everything you need in one stand-alone turn-key press-button package. It is also capable of meeting your most demanding weapon shock tests

Frequently Asked Questions

What are the minimum shaker requirements for the WSS-VT?

50mm (2in) peak-to-peak stroke, 20kN (4.8kip) force and 2m/s (78.7in/sec) velocity

If you have a specific shaker in mind, shoot us the specs and we will let you know if it will work for your application.

Do I need a sound proof room?

Most customers install the WSS-VT in a sound enclosure (the system produces just over 100dBA of sound at 1m). If you buy the WSS-TB, it has an optional sound enclosure that drops the sound to less than 90dBa

What are the power and facility requirements?

WSS-VT with shaker

Electrical: 480VAC, 3 phase (other voltages on request)

Amplifier: 33kVA, 40A max load, 60A fused disconnect

Motorized gear box (MGB): 0.25kVA, 1A max load, 3A fused disconnect or switch.


We can also supply a  shaker in 208VAC (33kVA, 92A full load, 140A fused disconnect) 


Other: 10 gallons of Shell Tellus 68 or equivalent hydraulic oil. 


WSS-TB

Electrical: 208VAC, 3 phase, 150A breaker (other voltages on request)


Both Systems

Floor load: 36 kPa (750 psi)


Pneumatic: One source of clean, dry compressed air 90-125 psi with a ¼” NPT connection point. Flow is minimal (for the airbags which barely leak)

What is the firing rate?

It is somewhat adjustable, but this is generally not a tuned parameter. It is nominally 600 rounds/min or single shot regardless of weapon size. We wouldn’t go any faster than that. For every 20 seconds of running, the bushings require 10s of cool down

How do I change weapon types?

Each weapon is tuned by adjusting the impact velocity and strike pad materials to shape the lab SRS to the measured SRS on the weapon

How many specimens can I test at one time?

You can mount as many specimens as you can physically fit on the Picatinny rail interface.  with a maximum combined weight of around 7lbs on each side. The added weight does not affect performance.

What are the consumables?

There are 12 bushings that cost around $60ea (price varies based on commodities). These need to be replaced every  year or so. The measurement equipment and accelerometers will require calibration, the shaker should have an annual maintenance, which you can do yourselves, or via a maintenance contract with the shaker manufacturer, the test bench requires a $200 belt change every two years.

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